Tested 8 jobs, comparing AWP to their existing plate, with up to 46% OEE improvement on some jobs
Tokyo, Japan and Brussels, Belgium – Asahi Photoproducts, a pioneer in the development of flexographic photopolymer plates, today announced that a leading Chinese label printer has switched to Asahi CleanPrint AWPTM flexographic plates from their standard thermal plates after a thorough comparison of the two plates performing live work with UV ink. The company reported improvements in OEE of up to 46% for some jobs, with an average improvement of 21%. Jobs ranged from typical four-color label printing to more complex seven-color jobs with screen printing and film. In an extreme case, with a four-color job, the press running competing plates stopped for cleaning the plates 24 times at about three minutes per event, while the press running the Asahi plates only required cleaning. plates only once, due to the characteristics of Asahi’s CleanPrint. plates.
In the flexo industry, Overall Equipment Efficiency, or TRS, is a measure of the performance of a printing press. It is a calculation – OEE = Availability x Performance x Quality – which provides a percentage of OEE. It’s an evidence-based way to measure the effectiveness of your operation and identify ways to continually improve it over time.
“We found the results of these tests quite interesting,” said Ryo Ichihashi, general manager of Asahi Kasei Electronics Materials Technical Center (Suzhou). “And in line with our overall industry experience. In the case of this label printer, the quality delivered by both plates was about the same, but uptime and performance were significantly improved with Asahi CleanPrint AWPTM plates. This means that the company will now be able to produce on average 21% more work in its workshop with equivalent quality, which translates into a significant increase in profits.
Asahi Photoproducts CleanPrint Flexographic Plates have been specially developed by our chemical engineers to transfer the remaining ink to the printed substrate, reducing press downtime for plate cleaning while delivering exceptional consistent quality throughout the run. This translates into higher quality, less waste and improved TRS, as the benchmarking study of this Chinese label printer clearly demonstrates.
For more information, please watch our video, download the OEE brochure and / or view the OEE calculator and find out how you can improve your flexo operational excellence!
For more information on other flexographic solutions from Asahi Photoproducts that are environmentally friendly, visit www.asahi-photoproducts.com.